YL Series Flange Coupling

EP YL Rigid Flange Coupling — HT200/QT450 iron, 63–100,000 N·m, 10 models. Bolted half-flange, zero backlash. Custom bore/keyway. ISO9001. UK B2B.

Description

Rigid Flange Coupling · UK Industrial Supply

EP YL Series Flange Coupling

High-Torque Rigid Drive Coupling  |  63 N·m to 100,000 N·m  |  10 Model Variants  |  Custom Bore Available

✅ ISO9001 Certified
✅ 20+ Years Manufacturing
✅ Custom Bore & Keyway
✅ UK & Global B2B Shipping

What Is the EP YL Series Flange Coupling?

YL flange coupling side view and detailThe EP YL Series Flange Coupling is a precision-engineered rigid shaft coupling designed to meet the demanding requirements of heavy-duty industrial power transmission. Built from high-grade cast iron and structural steel, it provides an outstanding combination of mechanical stiffness, dimensional accuracy, and long-term fatigue resistance. The series spans ten model variants — EP-YL1 through EP-YL10 — covering nominal torque ratings from 63 N·m all the way to 100,000 N·m, making it one of the most comprehensive rigid coupling ranges available to UK industrial engineers. Whether you are operating a pump test rig in Yorkshire, a paper mill drive in Inverness, or heavy conveyor shafting across the West Midlands, the YL flange coupling delivers consistent rotational precision, zero backlash, and smooth energy transfer under sustained high-speed operation. Every unit is CNC-machined to tight dimensional tolerances, ensuring reliable bolt-flange engagement, minimal vibration transmission, and a long service life without complex maintenance requirements.

The bolted flange design separates each coupling into two half-flanges keyed onto the respective shaft ends and drawn together by high-grade fasteners. This straightforward mechanical architecture not only ensures torsional rigidity but also facilitates rapid field installation and replacement without disturbing bearing housings or aligned equipment — an important consideration for maintenance teams managing planned shutdowns across UK manufacturing facilities.

📧  Get a Quote — [email protected]

Response within 24 hours  ·  Custom bore & keyway available  ·  Competitive B2B pricing for UK buyers

Technical Specifications & Dimensions

The table below contains the full dimensional and performance data for all ten EP YL Series variants. Shaft diameters, flange outer diameters, and lengths are in millimetres. Torque values are in N·m. Inertia moment values are in kg·m².


EP YL Series Flange Coupling technical drawing with key dimensions

TypeNominal Torque
TnN (N·m)
Allowable Speed
[n] r/min
Shaft Hole
Diameter d (mm)
Shaft Hole
Length L Y.J. (mm)
D (mm)D1 (mm)b (mm)S (mm)b1 (mm)Bolt d.nInertia Moment
(kg·m²)
Weight (kg)
EP-YL163630022 ~ 3038 ~ 821204836852M1040.0064.10
EP-YL2200580030 ~ 4260 ~ 1121306836852M1040.0086.97
EP-YL3400500040 ~ 5084 ~ 1121508040856M1240.0219.38
EP-YL4800440050 ~ 6384 ~ 14217010040856M1280.03923.27
EP-YL52000360063 ~ 80107 ~ 172210130501068M1280.12230.72
EP-YL65000280080 ~ 100132 ~ 212260160661084M1680.36057.95
EP-YL7100002500100 ~ 125167 ~ 212300200721090M16100.84586.10
EP-YL8250001900125 ~ 160167 ~ 302400260801098M24102.693202.3
EP-YL9500001600160 ~ 200242 ~ 3524603209212112M24166.962326
EP-YL101000001200200 ~ 250282 ~ 41059040010412124M301620.550622

ⓘ  Weight and moment of inertia are approximate values calculated according to the minimum diameter and maximum length of the shaft hole of the I-type coupling. The same type of shaft hole can be arbitrarily combined.

Why Engineers Across the UK Choose the EP YL Flange Coupling

EP YL flange coupling assembled view

 

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Zero-Backlash Torsional Rigidity

The bolted half-flange design locks both shaft ends into absolute torsional rigidity. No elastic element means zero angular backlash — a critical property for precision servo drives, encoder-coupled machinery, and dynamometer test rigs where positional accuracy directly affects measurement quality and process output.

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Comprehensive 10-Model Torque Range

Ten catalogue variants spanning 63 N·m to 100,000 N·m cover everything from light automation drive shafts right through to the heaviest gearbox output couplings in power generation and marine applications — all within a single unified product family with consistent design logic and interchangeable fastener standards.

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High-Grade Cast & Ductile Iron

Smaller variants (EP-YL1 to EP-YL5) are produced from HT200 grey cast iron for cost-effective durability. Larger models (EP-YL6 upward) use QT450 ductile iron for superior impact resistance under cyclic loading. All bore and flange surfaces are precision CNC-machined to ensure consistent fit, surface finish, and dimensional repeatability from batch to batch.

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Fast Field Assembly & Low Maintenance

The split-flange bolt format allows clean installation and full removal without displacing connected bearings or shafts — a genuine advantage for UK maintenance teams managing tight planned maintenance windows in process industries. There are no wear elements to replace, no lubrication requirements, and no re-torquing schedules beyond standard bolt inspection intervals.

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ISO9001 Quality — Traceable & Documented

Every unit is manufactured under a fully certified ISO9001 quality management system. Dimensional inspection records, material test certificates, and surface treatment verification are maintained for each production batch. UK procurement engineers requiring traceability documentation for engineering approval or regulatory compliance can request these records at the time of order.

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Flexible Bore Customisation

Non-catalogue shaft diameters, metric and imperial keyway profiles, and custom hub engagement lengths are routinely machined to customer drawings. Step-bore half-couplings accommodating different shaft sizes on each end are a common request from UK OEM and retrofit project teams. Custom surface treatments including galvanising, nickel plating, and food-grade epoxy are also available on request.

How It Works: Operating Principle, Materials & Real-World Scenarios

EP YL Series Flange Coupling product photoThe EP YL Series Flange Coupling operates on a well-proven mechanical principle: two precision-machined half-flanges are separately keyed or shrink-fitted onto the respective shaft ends, then drawn face-to-face by high-tensile bolts arranged on a defined pitch circle. When the bolts are torqued to specification, the controlled preload at the mating flange faces generates a friction-locked, torsionally rigid joint. Torque is transmitted through a combination of bolt shear resistance and flange face friction, with no compliant element between the driving and driven halves. This means there is no torsional wind-up, no angular play, and no energy storage — characteristics that make the rigid flange coupling the preferred solution wherever the machine’s bearing arrangement can permanently maintain alignment during operation.

Material selection across the YL range is deliberately graded by application demand. The HT200 grey cast iron used in the smaller models provides excellent vibration damping, good machinability for tight bore tolerances, and acceptable impact resistance for most general manufacturing environments. For models EP-YL6 through EP-YL10, QT450 ductile iron provides the higher tensile strength, elongation, and impact toughness needed for heavy cyclic loading in mining, paper production, and turbine-generator drives. All exposed surfaces receive black oxide or epoxy primer treatment as standard, with additional corrosion protection options available for the wet industrial environments common across UK water treatment and coastal facilities.

Typical Application Environments

Power Generation

Turbine-to-generator couplings in thermal and hydroelectric stations, where high sustained torque, zero backlash, and rotational accuracy directly affect protection relay performance and synchronisation.

Pump & Compressor Drives

Motor-to-pump and motor-to-compressor shafting across water treatment sites, petrochemical plants, and HVAC installations throughout England, Scotland, and Wales.

Paper & Textile Mills

Roll and nip drive systems demanding synchronised, vibration-free torque transmission at sustained process speeds to maintain product quality and reduce web breaks.

Mining & Bulk Handling

Heavy conveyor drives, crusher main drives, and rotary mixers across UK quarry and aggregate operations where structural rigidity and high inertia management are non-negotiable.

UK General Manufacturing

Machine tool spindles, gearbox output coupling, and automated production line drives across Midlands fabrication shops, Northern England foundries, and South East distribution facilities.

Customer Success Story

A documented case study from one of our established UK industrial partners.

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Hartley Industrial Pumps Ltd — Harrogate, Yorkshire
Water Treatment / Large-Diameter Centrifugal Pump Manufacturer  ·  EP-YL6 & EP-YL7

Hartley Industrial Pumps Ltd designs and tests large-diameter centrifugal pumps for UK water authorities and wastewater management companies. Their three pump test rigs — running 75 kW motors at up to 4,200 r/min — had been fitted with disc-pack flexible couplings from a different supplier. After 18 months of service, the disc packs were showing fatigue cracking at the bolt interface, causing coupling-related downtime averaging 18 hours per month across the test floor. Hartley’s maintenance manager approached us looking for a zero-maintenance, high-rigidity replacement that could handle the full test torque without compliance.

Our applications team specified the EP-YL6 flange coupling (5,000 N·m rated, 2,800 r/min maximum) with a custom step-bore configuration: 90 mm on the motor side and 100 mm on the pump shaft side with a J7/h6 interference fit. Units were delivered with full dimensional inspection documentation within 12 working days.

Following a 6-month post-installation monitoring period, Hartley Engineering reported zero coupling-related downtime. As a secondary benefit, the torsional rigidity of the YL flange coupling improved their in-house pump torque measurement accuracy by an estimated 11–13%, a commercially significant gain in their pump performance certification workflow. They subsequently ordered EP-YL7 units for two additional rigs expanded later that year.

Coupling manufacturing workshop and CNC machining

What Our B2B Customers Say

“Three years buying EP flange couplings for our paper mill roller drives in Inverness. The bore tolerances are genuinely impressive — every unit has come within 0.01 mm of drawing spec. Delivery to Scotland takes about ten working days, which is workable for our planned maintenance schedule.”

— D. Mackenzie, Maintenance Manager
Caledonian Paper Products Ltd, Inverness, Scotland

★★★★★

“We needed a non-standard 115 mm bore with a DIN keyway and a longer-than-catalogue hub engagement. The technical team handled the drawing review efficiently and confirmed machining feasibility within 24 hours. Exactly what a busy procurement engineer needs from a coupling supplier.”

— T. Ashworth, Procurement Engineer
Northern Drives & Automation Ltd, Manchester, England

★★★★★

“Reviewed three suppliers before selecting EP YL for our West Midlands conveyor upgrade. The price was competitive, the datasheet had all the information we actually needed without having to chase, and the sample landed two weeks after enquiry. Very straightforward process, will order again.”

— R. Patel, Project Engineer
Midland Bulk Handling Systems Ltd, Birmingham, England

★★★★☆

Our Manufacturing Facility & Custom Coupling Capabilities

The production campus spans 55 mu (approximately 36,600 m²), with a dedicated precision coupling workshop of 12,000 m². The facility runs 108 sets of production machines including CNC turning centres, radial drilling machines, horizontal boring mills, CO₂ welding stations, heat treatment furnaces, and coordinate measuring systems. With over 20 years of continuous coupling manufacturing experience and a fully maintained ISO9001 quality management certification, the operation is structured to handle both high-volume standard production runs and technically demanding custom coupling projects simultaneously without compromising lead times or quality.

Custom flange coupling engineering is genuinely a core capability — not an afterthought. Our applications team works directly with UK OEM design engineers, mechanical contractors, and procurement managers to develop solutions that fall outside the standard catalogue. Typical custom services include non-standard bore diameters and keyway profiles machined to customer drawings, step-bore half-couplings connecting shafts of different diameters at each end, special pilot boss configurations, extended hub lengths for increased shaft engagement, modified bolt-circle patterns, and alternative material grades including stainless steel 304/316, aluminium alloy, and engineering polymers. Drawing review and feasibility confirmation are provided within 24 hours for most enquiries, and dimensional sample approval reports are issued as standard for first-off custom parts.

Coupling production quality control and assembly

Custom Flange Coupling Service Overview

  • Non-standard bore diameters, DIN/ISO/ANSI keyway profiles, and hub lengths to supplied drawings
  • Step-bore half-couplings for mismatched drive and driven shaft diameters in the same coupling
  • Modified flange bolt-circle diameter, pilot boss, and outer diameter configurations
  • Alternative materials: stainless steel 304/316, aluminium alloy 6061, engineering polymer inserts
  • Custom surface treatments: hot-dip galvanising, electroless nickel, food-grade epoxy, PTFE coating
  • OEM private-label marking and bespoke packaging for UK distributor and reseller partners

Supplying the UK Industrial Sector with Precision Flange Couplings

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England & Wales

Standard delivery to all major industrial regions: the Midlands, Yorkshire, the North West, the South East, and South Wales manufacturing corridors.

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Scotland & Northern Ireland

Full mainland Scotland and Northern Ireland coverage via established freight forwarding partnerships, with tracked delivery and documentation.

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Export-Ready Documentation

DDP/DDU shipping terms, commercial invoice, packing list, and material certificate supplied as standard for European and global B2B export orders.

Sample Lead Times

Standard catalogue samples dispatched within 3–5 working days. Custom-machined samples within 10–15 working days from confirmed drawing approval.

Frequently Asked Questions

What is the maximum torque capacity of the EP YL Series Flange Coupling, and which model size should I order for my UK industrial drive system?

The EP YL Series covers nominal torques from 63 N·m (EP-YL1) to 100,000 N·m (EP-YL10). To select the right model, calculate your maximum drive torque from motor power and shaft speed, then apply a service factor — typically 1.5 to 2.5 for industrial applications depending on load type and start-stop frequency. The resulting design torque should fall comfortably within your chosen model’s nominal rating. Our applications team assists UK engineers with model selection free of charge: email [email protected] with your motor power (kW), shaft speed (r/min), and shaft diameters.

How much does an EP YL Series Flange Coupling cost, and can I get a price quote for a bulk order as a UK engineering procurement team?

Unit pricing varies by model size, bore specification, surface treatment, and order volume. Smaller variants like the EP-YL1 and EP-YL2 are cost-effective even in single-unit quantities, while the larger EP-YL8 to EP-YL10 models are priced based on custom configuration. Tiered bulk pricing is available for orders of 10 units or more. For a formal written quotation with per-unit pricing and total order cost — suitable for UK engineering purchase approvals — contact us at [email protected] with your required model, bore diameter, quantity, and delivery postcode.

Where can UK buyers find a reliable flange coupling supplier that offers custom bore machining and delivers to England, Scotland, and Wales?

cardancoupling.top supplies EP YL Series Flange Couplings to UK buyers with factory-direct pricing, full custom bore and keyway machining, and delivery typically within 5–15 working days depending on specification. We cover all of England, Scotland, Wales, and Northern Ireland, and export to Europe and beyond with DDP shipping options. Standard catalogue items ship fastest; bespoke-bore units follow drawing approval. Reach our team at [email protected] to discuss your requirements or request a sample.

What materials are EP YL Flange Couplings made from, and are they suitable for wet or corrosive environments in UK water treatment plants?

Standard units use HT200 grey cast iron (EP-YL1 to EP-YL5) or QT450 ductile iron (EP-YL6 upward), with black oxide or epoxy primer surface treatment. These perform reliably in typical indoor industrial environments. For wet, chemically aggressive, or coastal settings — common in UK water treatment, coastal power stations, and food processing facilities — we offer custom variants with stainless steel 304 or 316 flanges, hot-dip galvanised finish, or food-grade epoxy coating. Please specify the operating environment when requesting a quote so the correct treatment option can be recommended.

How do I select the correct shaft hole diameter when ordering a YL Series Flange Coupling for my pump or gearbox application in the UK?

Each EP-YL model covers a specific shaft diameter range — for example, the EP-YL5 handles shafts from 63 mm to 80 mm. Measure the actual finished diameter of both your drive shaft and driven shaft. If the two shafts differ in diameter, request a step-bore configuration where each half-coupling is machined to its respective shaft size. Always confirm the bore against the full specifications table on this page before ordering. For non-standard sizes falling between two model ranges, our team can advise on the most practical solution.

When should a UK manufacturing engineer choose a rigid flange coupling over a flexible coupling for a motor-to-gearbox connection on a production line?

A rigid flange coupling is the right choice when your machine design guarantees that shaft-to-shaft alignment — parallel, angular, and axial — is permanently maintained by the bearing housings throughout normal operation. It is particularly well suited to precision machine tool spindle drives, dynamometer rigs, encoder-coupled servo drives, and any application where torsional compliance would introduce measurement error or positional lag. If your installation involves thermal expansion between bearing housings, vibration isolation requirements, or mounting flexibility that creates misalignment during operation, a flexible coupling — jaw, disc, or grid type — is more appropriate and will prevent premature bearing failure.

Explore Our Complete Industrial Coupling Range

From rigid YL flange couplings to heavy cardan shaft assemblies — a full range of precision-engineered industrial coupling products, available with factory-direct pricing and custom machining for UK B2B buyers.

Complete EP industrial coupling product range overview
📧  Contact Us — Get a Quote Today

[email protected]  ·  ISO9001 Certified  ·  20+ Years Manufacturing Experience  ·  Custom Solutions Available

© cardancoupling.top  |  EP YL Series Flange Coupling  |  Specifications subject to change. Contact our engineering team for the latest revision.

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