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Using miniature gears, Ever-Power offers designed and built exclusive, high accuracy mini gearboxes that cannot be found anywhere else. Our miniature gearboxes are available in numerous configurations, including worm and wheel, cross axis helical, bevel, inline spur, and more. We can also provide customized micro gearboxes that were created and created to meet your specific specifications.
E mail us for the mini gearbox your application requires, or request a quote upon a custom micro gearbox.
Miniature Bevel Gearboxes | Micro Bevel Equipment Drives | Mini Bevel Gearboxes
Miniature Cross Axis Helical Gearboxes | Cross Axis Helical Mini Gear
Cross Axis Helical
Miniature Shaft-to-Bore Worm Gearboxes & Speed Reducers
Miniature 4 Shaft Worm Gearboxes | Mini 4 Shaft Worm Gear Motors
4 Shaft Worm
Miniature Flange Worm Gearboxes | Micro Flange Worm Equipment Drives
Miniature Inline Spur Gearboxes | Micro Inline Spur Rate Reducers
Micro Gearbox Options
Gearboxes are also called reducers, gear reducers, quickness reducers, equipment drives, and gearmotors. All terms can be used pretty much interchangeably. Please note that the links for our small gear drives include details on the full selection of frame sizes for that series or design.
Bevel Box Micro Gear Drive
Our bevel package miniature gear drives are software rated for the maximum balance of overall performance and cost. Torque could be balanced to meet up your RPM and working life requirements. Light-weight with low backlash performance (less than 1°, with choice of 1/2”).
Output torque: up to 7 oz.-inches
Low backlash: ≈1°, option of 1/2”
Rated for input boosts to 2,000 RPM
Temperature range: -5° to 175°F (-20° to 79°C); optional to -40°F (-40°C)
Cross Axis Helical Miniature Gearbox
Ever-Power’ miniature cross axis helical gearboxes provide relatively high amounts of thrust in a concise package. They offer an result shaft at 90° from the input, and so are available in gear ratios from 1:1 to 40:1. Lightweight but long lasting, with machined aluminium housings and hardened alloy steel gears.
High efficiency: up to 88% at 1,000 RPM
Low backlash: as low as ≤30 arc minutes
Rated for input boosts to 4,000 RPM
“Left hand” models available
Miniature 2 Shaft Worm Gearbox
Our miniature 2 shaft worm gearmotors are engineered for ≤30 arc a few minutes of backlash or better. Also called “shaft to bore gearboxes,” these devices provide a single input shaft that protrudes from opposing sides of the casing; output can be a keyed bore. Standard solitary- and double-end shafts can be found and supplied with keys and Compact Worm Gearbox retainer bands. An array of equipment ratios and input sizes can be found to meet your preferences.
High efficiency: up to 86% at 1,000 RPM
Low backlash: ≤30 arc minutes or better
Obtainable in ratios from 5:1 to 120:1
Rated for input boosts to 3,000 RPM
Miniature 4 Shaft Worm Gearbox
Every miniature 4-shaft worm gearbox from Ever-Power features precision-machined hardened metal gears, solid aluminium housings, and long term lubrication. They provide two insight shafts on opposite sides of the frame, with two result shafts perpendicular to the insight shafts. Our mini 4 shaft worm equipment drives deliver high performance efficiency with low backlash.
High efficiency: up to 82% at 1,000 RPM
Low backlash: less than ≈2°
Available with gear ratios from 1:1 to 32:1
Rated for input boosts to 4,000 RPM
Miniature Flange Worm Equipment Drive
These micro flange worm gearboxes create an output at 90° from the insight. They deliver superior performance in a wide variety applications and are built with little footprints, making them perfect for functions where space is limited. They offer high performance with low backlash.
Gear ratios from 6.66:1 to 80:1
High efficiency: up to 83% at 1,000 RPM
Low backlash: only ≤4°
Max. input speed: 3,000 PRM
DC motor option available
Miniature Inline Spur Gearbox
Specifically engineered for encoder applications, Ever-Power micro inline spur gear drives can be found in two frame sizes, and so are rated for boosts to 3,000 RPM. Light weight aluminum housings and stainless steel gears and shafts make these inline spur gearboxes tough and corrosion resistant, for your most demanding applications.
Output torque: up to 125 oz.-inches
Low backlash: as little as 15 arc minutes
Available with gear ratios from 4.96:1 to 3600:1
Optional synchro cleats available
Compact Wormwheel Gearbox
These miniature correct angle worm equipment reducers deliver superior performance with high efficiency, and feature rugged building for challenging power transfer functions. Available in three equipment ratios (5:1, 10:1, 20:1), our compact worm gearboxes are built in extremely compact footprints for applications where space is limited.
90° output angle
Gear ratios: 5:1, 10:1, and 20:1
Up to 12.5 inch-lbs. of output torque
Max. input speed: 3,000 RPM
Small footprint: 1.5” x 1.5” x 1.08”
Custom Miniature Gearbox
Ever-Power may engineer and manufacture a custom miniature gearbox to meet your unique specifications. We can produce customized micro gearboxes in any configuration the application requires, with result torque amounts as high as 900Nm. We can work from your own gearbox styles, reverse engineer a preexisting unit, or assist you to develop an all-new design that provides the performance you need. Demand a quote on a customized miniature gearbox or contact us to discuss your unique requirements.
The Ever-Power Advantage: Little is No Big Problem
Broadest selection of small gear reducers
Greased for life
Modifications and special ratios available
Custom small gearboxes designed to suit
Input & Output Shafts
Input and output shafts with drive important and retainer rings can be supplied to your specifications for just about any of our hollow bore miniature gearboxes. We provide a basic selection of single ended or dual ended shafts to put together in these gearboxes. All gearbox shafts are supplied with keys and retainer bands.
For P and PF series worm and wheel gearboxes use our P/PF gearbox shafts.
For Electronic series crossed axis helical gearboxes use our Electronic gearbox shafts.
For F series spur gearboxes, contact our software engineers to discuss your particular needs.
We offer a broad collection of misalignment shaft couplings in inch and metric bore sizes. Inch and metric precision floor shafts are available from stock.
Die-cast zinc casing – Various models for hands operation
Compact Worm Gearboxes
4731 to 4742, 4746 to 4767
Perfect for use with crank handle
Main physical dimensions:
P/N 4731 to 4742 40mm x 40mm x 70mm
P/N 4747 to 4767 17mm x 35mm x 42mm
Wide variety of ratios from 1:1 to 30:1
1:1, 2:1 and 2.8:1 aren’t self locking, all other ratios are.
Max. output torques: 2 Nm to 17 Nm
Hand operation only
Immediate coupling between servo engine and worm gear is among the essential strengths of EP worm gearmotors, which combine DC electric motor technology with exceptional sturdiness and wear resistance. Electric motor and gearbox are designed as one single, compact unit. Because of their reduced current pull, these gearmotors deliver more accurate control of working temperature and higher efficiency.
45 W to 250 W rated output power
Gearbox centre-centre size 31 mm and 33 mm
Aluminium gearbox casing
Case-hardened, tempered and ground worm
High tin bronze worm gear
Steel shaft planetary gearboxes
Case-hardened and tempered steel gears
Low noise Range of coupling flanges
We deliver worm gearboxes, spur gearboxes and planetary gearboxes with or without integrated linear lead screw / ball screw adapted to our flexible modular concept.
Based on this we can select a wide selection of standard customizations to meet up the requirements of varied properties that are essential for each application.
If your application requires a gearbox with some special house such as small dimensions or low weight in relation to power, high efficiency, quiet and vibration-free operation, extended life, high level of resistance to vibration, pressure or temperature, integrated linear screw, or a mixture of this kind of properties, our product range with more than 1000 different standard gearboxes is most likely a good start to be able to deliver something that stands out on your side.
Compact gearboxes are high-quality gearboxes for standard drives. The electric motor is included with the gearbox into a single device (the first equipment is directly on the electric motor shaft). Separate gearboxes for connection to conventional IEC motors can also be supplied on request.
Because of the complexity of the gearboxes’ configuration, they cannot be purchased in our e-shop. Our specialists will be pleased to help you create your selection. We are happy to send you documentation or style the right set directly, on ask for.
VANE MOTORS WITH GEARBOXES
Combinations feasible with all our vane motors
ATEX combinations possible
Stainless steel options possible
Special wishes possible
Ever-Power worm gearboxes have earned a popularity to be a business benchmark worldwide. Our achievement came from our relentless drive for quality with state-of-the-art technology, all and will be offering worm gearboxes are inexpensive prices. High flexibility accorded through a broad choice of mounting choices, shaft configurations and motor interfaces, makes the Ever-Power worm gearbox the default choice for the sector. The helical-worm and the double-worm version, with or without the torque limiter, soon add up to the advantage, creating an extremely versatile drive system.
Ever-Power Worm gearboxes provide high torque with low acceleration gear ratio. Being basic and compact in design, these gears can achieve higher gear ratio than the helical gears. These worm reduction gears having screw type qualities are similar to helical gears, but its helix position is typically comparatively bigger) and its own body is generally quite lengthy in the axial direction. The gears in these gearboxes can be correct or left-handed depending upon the purpose.
Mounting choice include universal housing, aspect flanges, foot (horizontal and vertical), shaft mounted with torque arm. Available in Solid shafts (solitary or dual), with torque arm or torque limiter.
EXCELLENT Geared Motors. Ever-Power gearboxes and geared motors are the electro-mechanical key components for low backlash, smoothly running and highly dynamic drive systems.
Our high-performance gear products are designed to withstand the toughest industrial applications.
The apparatus housings are machined on all sides and permit diverse installation positions and applications, making them much sought after in the industry. Because of this our geared motors are often to be found within our customers own devices.
The smooth running of Ever-Power gear units and the outstanding load capacity of WATT teeth are achieved with 3D design backed simply by FEM (Finite Element Method). This tooth geometry guarantees optimum rolling get in touch with under load.
The special tooth root style in combination with tooth helix angle, tooth depth, the components used and surface finish maximizes load capacity. This high gearing capacity enables smaller tires to be utilized for the same torque, and smaller sized gears with remarkable power density also increase reliability. Ever-Power geared motors are as a result incredible space savers.
Gearing manufactured with such micro-geometric precision allows the gearing play necessary for troublefree rolling get in touch with to be substantially reduced and therefore the gear backlash to be minimized.
Dual chamber shaft seals produced by Ever-Power are utilized as regular in parallel shaft, shaft installed and helical worm gears for a high level of tightness.
Ever-Power’s modular equipment technology meets certain requirements of advanced drive systems:
Excellent power density
Diverse mounting options
Precision Worm Gearboxes & Geared Motors
EP’s precision worm gearboxes are designed for those more demanding applications where small size, high torque, high ratio, low backlash, low noise and long life time are required. Provided in 9 sizes, these worm gearboxes could be supplied with free insight shaft, with hollow bore insight shaft and motor flange, and double decrease combination units for slow speed applications. Using cast iron housings, top quality bronze alloy worm tires and extended life bearings, reliability and functionality are the key top features of this range.
High Precision Right Position Transmission
Wide Selection Of Ratios
Special Surface Treatments
June 1, 2020
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