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Comprehensive metal drum manufacturing line
I. Raw supplies intake/generation ability
| Plate thickness (mm) | Finihed drums (pcs/T) | Generation capability (kg/personal computer) | |
| 1.two | 41 | 21.5 | |
| 1.0B | Up and bottom addresses 1.2 | 47 | 19 |
| Drum body 1. | |||
| 1. | fifty | 18 | |
| 0.9B | Up and base handles 1. | 54 | 16.eight |
| Drum physique .nine | |||
| 0.9 | 56 | 16.two | |
| .eight | 97 | ten.28 | |
II. Complete steel drum manufacturing amenities
A. Entrance segment tools
1. Decolier
2. Hydraulic Up-coiling unit
three. Hydraulic supporter
4. Facet deviation rectifying device
5. Sizing & flattening device
6. Chopping equipment – for drum entire body
seven. Slicing equipment – for squander sheet
eight. Arch shape guiding unit
nine. Stac ept automobile
ten. Hydraulic program
eleven. Electrical management system
twelve. Best & Base protect conveyor system
1.Hydraulic Up-Coiling Device
a) Up-Coiling Help Platform is for storing metal coil and facillitate Material Feed Trolley for delivering substance.
b) Material Feed Trolley is employed for carry steel coil.. It is operated with hydraulic technique to press cylinder for
reciprocating linear movement and gear box to provide steel coil in parallel to the middle of uncoiling device so as to
assure the fixing.
two.Decoiler & Hydraulic Supporter
a)Uncoiling width: 916-1320mm
b)Plate thickness: .6-1.2mm
c)Motor power: 5.0KW
d)Uncoiler potential: 10t
e)Inside diameter: ¢470-520mm, Exterior diameter: ≤¢1200
f)Device measurement: 3900x1500x1940(mm), Whole fat: 5T
three.Sizing &Flattening Machine
Limited introduction:7 rollers working,servo automatic sizing,worm and equipment change the leveled plate thickness.
Perform:The clearances of up and down rollers can be adjusted by the upper hand-wheel even though determine can be revealed by dial indicator. The operation linear speed is adjusted step-significantly less. It can be controlled by the signal of mid-bridge for high and low speed change.
Principal technics:
a)Plate width: 916-1320(mm)
b)Plate thickness:.6-1.2(mm)
four. Cutting Equipment
Purpose: Reduce the leveled metal plate into drum body.
Major technics:
a)Plate width:≤1500mm
b)Plate thickness:≤3mm
c)Motor electricity: 3.0KW
d)Slicing potential:≤20 occasions/min
e)Equipment measurement:1800x950x1500(mm),Total bodyweight: 3T
5.Hydraulic Station
Operate:Give oil for the oil cylinder of decoiler, lifting device,uncoiling supporter,and overturn machine to make confident stably working.
Major technics:
a)Motor energy:7.5KW
b)Equipment size:800x800x1500(mm),Total excess weight: .5T
6.Electric Manage System
Purpose: Manage the decoiler,flattening device and other entrance segment equipments operating.
B. Include equipment
1. Top & Bottom include mould
two. Double loc ept mould
3. 63T urgent machine
four. 160T pressing machine
5. Pre-coiling & Gluing equipment
1. Prime & Base go over mould
Quick introduction:Geared up with two sets of 160T pressing devices
Purpose: Punching the bottom go over
Principal technics:
a)Motor power:eighteen.5KW
b)Wor ept potential:5-26 pcs/min
c)Machine dimension:2185x1420x3070(mm),Overall fat: 14.5T
two.Drum Injection Mould
Quick introduction: Equipped with one established of 63T urgent device
Double punching mould: punch oil filler and breathable mouth of the base cover.
Machine measurement: 710x480x300(mm)
Overall excess weight: .5T
Double loc ept mould: lock oil filler and breathable mouth of the bottom include.
Equipment dimension: 710x480x300(mm)
Overall bodyweight: .5T
Principal technics:
a)Motor electricity: 11KW
b)Device size :1800x1232x2550(mm)
c)Overall bodyweight: 5.5T
three.Pre-Coiling & Gluing Device
Short introduction: Pre-coiling equipment for the bottom protect, cylinder drive the cam to function, automated glue- spaying method.It has advantages of protection,stablity, sleek edging.
Main technics:
a)Equipment measurement:1600x1400x1350(mm)
b)Total excess weight: 4.5T
C. Center part products
1. Stac ept desk
two. Circle-rolling machine
three. Seam welding equipment
four. Edging & Beading machine
five. Corrugation (W Rib) device
six. Edge-curling equipment
7. Express gadget
eight. Electric management method
nine. Leakage chec ept device
1.Circle-rolling Equipment
Limited introduction:3 rollers working.
Main technics:
a)Rolled plated width:≤1100mm
b)Plate thickness:.6-1.2(mm)
c)Circle diameter:≤570mm
d)Motor electricity:1.5KW
e)Machine measurement:2200x750x1300(mm),Overall fat: 1.5T
2.Seaming Device(BH-one hundred fifty-5Z)
Short instruction:This computerized seaming machine dismisses the place welding method,it is our freshly developed drum seaming machine.All of elements adopts domestic excellent uncooked substance,cupreous welding rollers.
Principal technics:
a)Welding Device capacity:150KVA
b)Driving kind: pneumatic
c)Recent: alternating present
d)Frequency variety: high frequency
e)Wor ept idea : contravariant
three.Edging&Beading Machine
Brief introduction:controlled by PLC,hydraulic travel
Main technics:
a)Beading top:≤14mm
b)Drum top:894-905(mm)
c)Hydraulic technique stress:8Mpa
d)Air pressure:.1Mpa
e)Equipment dimension:3700x700x1600(mm),Overall bodyweight: 5T
Hydraulic Station:
Major technics:
a) Machine size: 1800x860x1700 (mm)
b) Total fat: 1T
c) Motor power: 22KW
four.Corrugation (W rib) Device
Limited introduction:managed by PLC,hydraulic travel
Major technics:
a)Corrugating peak:≤3mm
b)W rib peak:≤9mm
c)Drum peak:884-895(mm)
d)W rib space:280mm
e)Motor electricity:11KW
f)Device dimension:4500x650x2100(mm),Complete fat: 7T
Hydraulic station:
a)Equipment measurement:1800x860x1700(mm)
b)Total weight: 1T
c)Motor electrical power: 7.5KW
five.Edge-Curling Device
Limited introduction:managed by PLC,hydraulic travel,7 levels edge curling.
Principal technics:
a)Drum peak:886-897(mm)
b)Motor energy:45KW
c)Equipment dimension:4800x1300x2200(mm),Whole bodyweight: 13T
Hydraulic station:
a)Equipment dimension:1800x860x1700(mm)
b)Overall weight: 1T
c)Motor electrical power: 7.5KW
6. Leakage Chec ept Equipment
Short introduction:Handbook/automatic handle,pneuma lock.
Primary technics:
a)Chec ept drum diameter:560-570(mm)
b)Drum height:886-897(mm)
c)Stress:.03Mpa
d) Device size:2530x700x1100(mm),Complete excess weight: 2T
7.Multi-segment Express Device
Brief introduction:Convey the drum body to be edged,beaded,Corrugated W rib reinforced and sealed bottom cover with PLC managing.
Main technics:
a) Motor energy:4.0KW
b) Equipment size:11000x2100x1000(mm)
c) Total weight: 3T
D. Rear segment gear
1. Entrance part trans-line
two. Degreasing & Phosphorization space
3. Washing & Drying room
four. Overturn tools
five. Painting room
six. Entrance drum-separation device
seven. Drying area soon after painting
eight. Bck drum separation equipment
nine. Air cooling system
10. Rear part trans-line
11. Electric powered control technique
1. Degreasing & Phosphorization Space
Short introduction: This part is utilized to transport the drums,managed by PLC, adopts spraying system to automatic thoroughly clean the coil, phosphorize and washing the grease on the drums. The conveyor system adopts superior metal, inwalls are made of 1mm metal plate.
Main technics:
a)Equipment measurement:36000x2110x2060(mm)
b)Complete fat: 30T
2. Washing & Drying Area
Limited introduction:Drying the water on the surface area of the drum, managed by PLC.The entire equipment adopts fuel heating units.Enthusiast is put in on the top of the area, so that hot and biking wind can be produced to speed up the drying.
Principal technics:
a) Motor electrical power:25KW
b) Equipment size:20000x1920x3600(mm)
c) Overall weight: 25T
3.Painting Area(double shades)
Function: The conveyor gadget is managed by PLC, rotating table make the drums intently, portray method paint the drums in & outdoors with the spray gun. One shade or different can be option. Manner of water-curtain spraying dispels spraying smoke.Nozzle adopts Nordson Model, Painting equipment is made of Chang Jiang.
Primary technics:
a) Motor electrical power: 55KW
b) Machine size: 7400x4990x3600(mm)
c) Total fat: 15T
4.Entrance Drum Distributor
Operate: Transportation the drums to the conveyor line of outdoors portray&stiffening place, the cylinder is controlled by PLC.
Primary technics:
a) Motor electrical power: 2.0KW
b) Device size: 1500x1050x800(mm)
c) Whole weight: 1T
five.Drying Line after Painting
Perform: The conveyor gadget is managed by PLC, adopts fuel heating inwall of the space is geared up with heating tubes. Fan is put in on the best of the space, so that dry the paint.
Major technics:
a) Motor electrical power: 35KW
b) Equipment size: 36000x2100x4300(mm)
c) Overall bodyweight: 30T
six.Down-drum Roller Trans-line
Perform: The system transports the dried drums to the floor.
Primary technics:
a) Motor energy: 1.5KW
b) Equipment dimension:2000x900x800(mm)
c) Total weight: .3T
7.Overturn Products
Purpose: Modify the condition of drums from horizontal to vertical, so that it will be much easier to paint, controlled by Cylinder.
Principal technics:
a) Equipment measurement: 1400x690x850(mm)
b) Whole excess weight: .5T
/ The use of original tools manufacturer’s (OEM) part quantities or emblems , e.g. CASE® and John Deere® are for reference purposes only and for indicating merchandise use and compatibility. Our business and the outlined alternative elements contained herein are not sponsored, approved, or manufactured by the OEM. /
