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QMY1200P/1300P/1500P Automated Die-slicing and Creasing Equipment(Entrance Lead Feeding with Stripping Unit)

• Major features:

• The Bobst sort cut framework helps make the chopping system movement like a scissor, it will comprehend a full and simpler minimize.
• Major worm equipment utilizes alloy copper substance, after the skilled operator’s manual scraping treatment and rigorous regular testing, it can assures the driving parts 10 years existence.
• The primary chains undertake imported British Renold manufacturer, the variations of ten chains are significantly less than .2mm.
• The join among gear box and driving shaft adopts sleeve and pin structure making certain a powerful link.

• Specifications:

Design	Unit	QMY1200P	QMY1300P	QMY1500P
Max. Paper Size	mm	1200X780	1300X960	1500X1100
Min. Paper Dimension	mm	350X350	400X400	500X400
Max. Die-cutting Dimension	mm	1180X760	1280X940	1480X1080
Max. Speed	sh/h	-5000	-4600	-4000
Max. Wor ept Force	T	300	three hundred	300
Max. Paper Thickness	mm	one-7	one-7	1-7
Die-slicing Precision	mm	±0.five	±0.5	±0.5
Whole Electricity	KW	32.5kw	32.5	36.5
Overall Dimension	mm	8600X4000X2350	9100X4250X2345	9600X4700X2400

 
 
 

• Features of the machine:

Major Functions:

• The Bobst type cut composition makes the reducing system movement like a scissor, it will comprehend a full and easier reduce.
• Main worm gear utilizes alloy copper content, after the seasoned operator’s guide scraping therapy and rigid standard screening, it can ensures the driving elements ten years lifestyle.
• The major chains adopt imported British Renold brand, the differences of ten chains are less than .2mm.
• The connect among equipment box and driving shaft adopts sleeve and pin composition making sure a powerful connection.
  • Pace:  

 
The equipment adopts frequency controller to attain stepless pace acceleration which can get to to 5000 occasions for each hour. In the course of true manufacturing, it can typically operate at 3600 to 4200 occasions for each hour according to the top quality of the board. If the high quality of the paper is good, a great operator even can function the equipment at optimum pace.

• Basic safety:

 
As it is proven in the picture of the device, the device adopts rear part paper feeding technique which retains the operator absent from the die-slicing portion. The mounting and adjustment of the die plate is also done outside of the die-reducing component with sensors and detectors at die-slicing component to make sure that the equipment can not be commenced when the die-chopping plate is at adjustment status.
 
Apart from the sensors at die-reducing portion, there are sensor or strategy switches at window part to make the whole machine at monitoring standing to guarantee its basic safety.
 

• Procedure convenience:

 
There is Gentleman-device interface put in in the control panel which will demonstrates the safety status of the machine as effectively as malfunctions to aid the operator. Digicam is also installed in front of the operator for him/her to keep an eye on the operation position at the shipping element.
 
 

• Main Structures and Essential Material Utilised

 

• Four Principal Huge Areas:

They are: base station, shifting system, higher system and equipment wall. The base station is produced of grey solid iron -HT 200 the relocating system is ductile iron – QT 42-10 and the machine wall is high quality A3 metal.

• Main Drive:

 

 
 
The eleven KW Siemens Motor together with the pneumatic clutch, worm shaft and worm equipment varieties a relocating set to ensure steady pressure out put which is not much less than 300 tons.
 

The substance for the worm shaft is 40Cr with quenching remedy and gear hardness HRC forty five-50. the material for the worm is copper alloy – ZQAL9-4.
 
The bearing that is utilized is SKF. The bush is copper alloy ZQSn6-6-3.
 

• Die-cutting and Creasing Part:

 
The generate is transferred by means of crank rod to pendulum which will carry the relocating platform to shift up and down to reach die-cut and creasing purpose.
 
The pendulum is made of substantial quality ductile iron. The pendulum axis is done by induction harden with surface area hardness HRC 43-48. The width of the pendulum is 250mm and diameter of pendulum shaft 70 mm – completely adhere to the specification of 1080 sort computerized die-reducing and creasing equipment. In comparison with automatic die-cutting and creasing machine which is used for cardboard die-cutting, this kind of computerized die-cutting and creasing machine is primarily utilized for corrugated board which needs significantly less stress for die-cutting, in this scenario quite some producers have made scaled-down width on the pendulum and scaled-down diameter on the pendulum shaft. We hold broader pendulum and greater diameter on its shaft to make our device last for a longer life.
 
 
The die-chopping plate utilizes 7 mm 75 Crl plate which has a lot more hardness and life span than the manganese plate.  
 

• Board Conveying:

 

 
It adopts 3-cam intermittent positioning gadget to make sure the boarding conveying exact and steady.
The machine employs gripper bar variety with 12A long joints chain which is much less in fat and less shock to the intermittent device underneath the precondition to guarantee the power of the chain. The manufacturer of the chain is Renold U.K with high precise and quality. .    
 
The Gripper bar adopts aviation aluminum with three bridge kind- gentle in excess weight and high in power.

• Electric powered Part

 
 

 
The electrical elements are created and assembled in accordance to the European CE standard and makes use of world extensive acknowledged manufacturer items.
 

• Set up of Die

 
 
 
 
The die mounting and dismounting adopts side withdrawing methods which time conserving and straightforward for operation.
There are two techniques for the fixation of the die-both by bolt or clippers which are subject to customer’s suggestions.
The chase loc ept is pneumatic which is easy, practical and reputable.
 

• Special People of Our Device:

 

• Clever And Unique Front Lay Style:

 

In contrast with the card board sheet, the corrugated board has much more strength. If the corrugated board abnormally reaches to the entrance lay, it will damage the front lay and the gripper bar when the front lay reaches to its optimum position.
 
Typically the producers will put in sensors on this part to quit the device when the paper is fed abnormally to the entrance lay. However, when the machine is operating at the high velocity, the inertia will carry the machine to operate for a while to make the front lay to its highest position and then also harm the entrance lay and the gripper bar.
 
Our unique layout is that when the abnormal board feeding happens and becoming detected, the front lay can in no way reaches to its greatest point which makes cost-free from entrance lay and gripper bar damages due to the fact of abnormal paper feeding.
 
As it is our particular style, so there is no image to be demonstrated here.
 

• None-end Accumulating unit

   At the shipping and delivery portion, when the board is lower to be about 1 meter, the machine will drive
the die-minimize board pile out of the machine supply component so that it is simple for the operator to attract them to the designated location without the want of halting the equipment .
 
 
 
                    

 

• Entrance-guide Feeding Element

   The device adopts patent engineering of front-lead feeding composition, which can efficiently avoid and lessen damages to the floor of printed sheet. Outfitted with sturdy blower, even paper is bending deformation, can feed paper smoothly.
 
 
 
 
 
 
 
 

 
 

• Stripping Component  

    (a) The device is 50 % striping which can strip off three – edge waste and center holes of the board.
(b) There are upper chase, middle chase and reduce chase in which the male, elastic block and
woman die are placed to strip off the squander.
 
 
 
                               
 
 
 

 
 
 
 
 
 
 
 
 
 
 
 
              
 

• Configurations:

 

Identify	Model and Origin	Remarks
Bearing	SKF Swiss	Important element
	IKO Japan or HangZhou, China	Not essential element
Chain	Renold U.K	Main Chain ( Discrepancy of less than .2 mm for for each ten chains of machine chain duration)
	CHOHO Japan	Other Chain are Choho Japan
Relay	Omron Japan
Contactor, buttons	TELEMECANIQUE France
Image Electric Change	Fotek ZheJiang
Stabilizer	MEANWELL ZheJiang
Variator	Delta ZheJiang
Primary Motor	Siemens	Joint Enterprise
PLC	Delta, ZheJiang
Guy-device Interface	Delta
Pneumatic Areas	Dawn, ZheJiang
Rotary Joints	SMC Japan
Motor at feeding and supply	CPG ZheJiang

/ The use of first tools manufacturer’s (OEM) part quantities or trademarks , e.g. CASE® and John Deere® are for reference functions only and for indicating item use and compatibility. Our organization and the shown replacement areas contained herein are not sponsored, authorized, or created by the OEM. /